
3697684 / 5486581 FUTAI Cummins ISG Wet Cylinder Liner
• Original Equipment Manufacturer (OE) Part Number: 3697684; 5486581
• Applicable engines: Foton Cummins ISG11 / ISG12 (Oman GTL, EST heavy trucks, with horsepower ranging from 430 to 510 HP)
• Number of units to be installed: 6 units for each engine; the overhaul standard suggests replacing the entire set of 6 units; it is not recommended to replace each unit separately
• Interchange relationship: The dimensions, key seats, and sealing ring grooves are exactly the same. They can be interchanged in maintenance scenarios; 5486581 is an upgraded component. The inner wall surface process has been optimized to improve oil consumption. It is recommended to purchase 5486581 first.
Material
High-alloy centrifugal cast gray cast iron, with internal nitriding treatment + precise honing of cross-grain patterns, enhancing wear resistance and oil storage capacity; it is a wet cylinder liner, with the outer wall directly in contact with the coolant water of the antifreeze.
The lower part has two water-blocking ring (O-ring) sealing grooves; the corresponding sealing ring part number is 3696801. The sealing ring must be replaced simultaneously; otherwise, there will be leakage and oil-water mixture.
Function
1. Together with the piston, piston ring and cylinder head, they form the combustion chamber, which withstands high combustion temperatures, explosive pressure and the reciprocating friction and thrust force of the piston.
2. The outer wall is immersed in the coolant, quickly dissipating the heat of the cylinder and controlling the working temperature of the engine.
3. The design is for easy replacement. When the cylinder liner is worn or corroded, it can be directly replaced with a new liner, without the need to replace the expensive engine cylinder block.


Bore diameter: Φ122 mm
• Type: Wet type with replaceable cylinder liner
• Net weight per unit: 7.2 - 7.5 kg; The total weight of 6 units is approximately 48 kg when assembled
• Standard protrusion of the cylinder liner from the cylinder body surface after press-fitting: 0.06 - 0.12 mm (measured at 4 points at 90° direction; incorrect protrusion may damage the cylinder gasket)
FAQ
Q: Which engine does this liner fit?
A: For Foton Cummins ISG11, ISG12 engine (430‑510HP), installed on Foton Auman GTL, EST heavy‑duty truck. Not compatible with ISF, X13, ISM11 and other Cummins series engines.
Q:What is the difference between 3697684 and 5486581?
A: 3697684 is early original part number. 5486581 is upgraded revision with improved inner surface coating for lower oil consumption. They have identical outer dimension and mounting profile, fully interchangeable for overhaul repair. 5486581 is preferred for new repair.
Q: Material & structure?
A: High‑alloy centrifugal cast grey cast iron with nitrided honed inner surface. It is wet‑type cylinder liner, outer surface contacts coolant directly. Two O‑ring grooves at bottom for water sealing. Matching O‑ring kit part number: 3696801.
Q: Common failure symptoms?
A: ‑ Heavy engine blow‑by, oil burning, power loss, hard starting due to inner‑wall scratch & wear
‑ Coolant leaks into oil sump, milky white engine oil, caused by liner cavitation or damaged O‑rings
‑ External coolant loss, water leakage from cylinder block



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